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Start up homing issue BP series 2, DX ,3 axis

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Turn power on, drop and torque quill, xyz move, send home, z first, ok , y next, ok, x last , moves to switch dog stops and sets position, display tosses "commanded X axis move too far positive"
Can anyone give me an idea why it would toss this error?
For background we recently purchased this machine but it had taken a beating in shipping, mother board bmdc card both replaced, all components were aquired from BPT in Ct. and programmed ready to go (except for backlash comp.) Confidence is relatively strong these are good.

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